process condition
Multi-Modal Zero-Shot Prediction of Color Trajectories in Food Drying
Li, Shichen, Eslaminia, Ahmadreza, Shao, Chenhui
Food drying is widely used to reduce moisture content, ensure safety, and extend shelf life. Color evolution of food samples is an important indicator of product quality in food drying. Although existing studies have examined color changes under different drying conditions, current approaches primarily rely on low-dimensional color features and cannot fully capture the complex, dynamic color trajectories of food samples. Moreover, existing modeling approaches lack the ability to generalize to unseen process conditions. To address these limitations, we develop a novel multi-modal color-trajectory prediction method that integrates high-dimensional temporal color information with drying process parameters to enable accurate and data-efficient color trajectory prediction. Under unseen drying conditions, the model attains RMSEs of 2.12 for cookie drying and 1.29 for apple drying, reducing errors by over 90% compared with baseline models. These experimental results demonstrate the model's superior accuracy, robustness, and broad applicability. Introduction As a fundamental operation in industrial food processing, drying enables long-term preservation, enhances texture and flavor, and facilitates storage and transportation [1]. However, food drying is a highly complex process [2].
- North America > United States > Michigan > Washtenaw County > Ann Arbor (0.14)
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- North America > United States > Illinois > Champaign County > Urbana (0.04)
- Asia > Middle East > Iran (0.04)
Unitho: A Unified Multi-Task Framework for Computational Lithography
Jin, Qian, Liu, Yumeng, Jiang, Yuqi, Sun, Qi, Zhuo, Cheng
Abstract--Reliable, generalizable data foundations are critical for enabling large-scale models in computational lithography. However, essential tasks--mask generation, rule violation detection, and layout optimization--are often handled in isolation, hindered by scarce datasets and limited modeling approaches. T o address these challenges, we introduce Unitho, a unified multi-task large vision model built upon the Transformer architecture. Trained on a large-scale industrial lithography simulation dataset with hundreds of thousands of cases, Unitho supports end-to-end mask generation, lithography simulation, and rule violation detection. As process nodes continue to shrink, geometric distortions induced by photolithography, such as optical proximity effects (OPE), pose a growing challenge to device performance and manufacturing yield. To ensure that design layouts are transferred to the wafer with high fidelity, optical proximity correction (OPC) and subsequent lithography verification have become indispensable steps in the chip design workflow [1]. However, the industry-standard physics-based simulation, while accurate, is computationally intensive and time-consuming, as shown in Figure 1 This bottleneck is severely exacerbated during process window (PW) analysis, which requires validating design robustness under variations in focus and exposure dose. Since simulations must be repeated across the entire process matrix, the resulting computational overhead significantly prolongs design iteration cycles and severely impedes early-stage Design-Technology Co-Optimization (DTCO), as shown in Figure 1.
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- Asia > China > Zhejiang Province > Hangzhou (0.04)
On Simulating Thin-Film Processes at the Atomic Scale Using Machine Learned Force Fields
Natarajan, S. Kondati, Schneider, J., Pandey, N., Wellendorff, J., Smidstrup, S.
Atomistic modeling of thin-film processes provides an avenue not only for discovering key chemical mechanisms of the processes but also to extract quantitative metrics on the events and reactions taking place at the gas-surface interface. Molecular dynamics (MD) is a powerful computational method to study the evolution of a process at the atomic scale, but studies of industrially relevant processes usually require suitable force fields, which are in general not available for all processes of interest. However, machine learned force fields (MLFF) are conquering the field of computational materials and surface science. In this paper, we demonstrate how to efficiently build MLFFs suitable for process simulations and provide two examples for technologically relevant processes: precursor pulse in the atomic layer deposition of HfO2 and atomic layer etching of MoS2.
- Asia > India (0.04)
- Europe > Denmark > Capital Region > Copenhagen (0.04)
Modeling Melt Pool Features and Spatter Using Symbolic Regression and Machine Learning
Ajenifujah, Olabode T., Farimani, Amir Barati
Additive manufacturing (AM) is a rapidly evolving technology that has attracted applications across a wide range of fields due to its ability to fabricate complex geometries. However, one of the key challenges in AM is achieving consistent print quality. This inconsistency is often attributed to uncontrolled melt pool dynamics, partly caused by spatter which can lead to defects. Therefore, capturing and controlling the evolution of the melt pool is crucial for enhancing process stability and part quality. In this study, we developed a framework to support decision-making in AM operations, facilitating quality control and minimizing defects via machine learning (ML) and polynomial symbolic regression models. We implemented experimentally validated computational tools as a cost-effective approach to collect large datasets from laser powder bed fusion (LPBF) processes. For a dataset consisting of 281 process conditions, parameters such as melt pool dimensions (length, width, depth), melt pool geometry (area, volume), and volume indicated as spatter were extracted. Using machine learning (ML) and polynomial symbolic regression models, a high R2 of over 95 % was achieved in predicting the melt pool dimensions and geometry features for both the training and testing datasets, with either process conditions (power and velocity) or melt pool dimensions as the model inputs. In the case of volume indicated as spatter, R2 improved after logarithmic transforming the model inputs, which was either the process conditions or the melt pool dimensions. Among the investigated ML models, the ExtraTree model achieved the highest R2 values of 96.7 % and 87.5 %.
Univariate Conditional Variational Autoencoder for Morphogenic Patterns Design in Frontal Polymerization-Based Manufacturing
Liu, Qibang, Cai, Pengfei, Abueidda, Diab, Vyas, Sagar, Koric, Seid, Gomez-Bombarelli, Rafael, Geubelle, Philippe
Under some initial and boundary conditions, the rapid reaction-thermal diffusion process taking place during frontal polymerization (FP) destabilizes the planar mode of front propagation, leading to spatially varying, complex hierarchical patterns in thermoset polymeric materials. Although modern reaction-diffusion models can predict the patterns resulting from unstable FP, the inverse design of patterns, which aims to retrieve process conditions that produce a desired pattern, remains an open challenge due to the non-unique and non-intuitive mapping between process conditions and manufactured patterns. In this work, we propose a probabilistic generative model named univariate conditional variational autoencoder (UcVAE) for the inverse design of hierarchical patterns in FP-based manufacturing. Unlike the cVAE, which encodes both the design space and the design target, the UcVAE encodes only the design space. In the encoder of the UcVAE, the number of training parameters is significantly reduced compared to the cVAE, resulting in a shorter training time while maintaining comparable performance. Given desired pattern images, the trained UcVAE can generate multiple process condition solutions that produce high-fidelity hierarchical patterns.
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- Government > Regional Government > North America Government > United States Government (0.67)
- Energy > Oil & Gas > Downstream (0.63)
Bayesian optimization for stable properties amid processing fluctuations in sputter deposition
Shrivastava, Ankit, Kalaswad, Matias, Custer, Joyce O., Adams, David P., Najm, Habib N.
We introduce a Bayesian optimization approach to guide the sputter deposition of molybdenum thin films, aiming to achieve desired residual stress and sheet resistance while minimizing susceptibility to stochastic fluctuations during deposition. Thin films are pivotal in numerous technologies, including semiconductors and optical devices, where their properties are critical. Sputter deposition parameters, such as deposition power, vacuum chamber pressure, and working distance, influence physical properties like residual stress and resistance. Excessive stress and high resistance can impair device performance, necessitating the selection of optimal process parameters. Furthermore, these parameters should ensure the consistency and reliability of thin film properties, assisting in the reproducibility of the devices. However, exploring the multidimensional design space for process optimization is expensive. Bayesian optimization is ideal for optimizing inputs/parameters of general black-box functions without reliance on gradient information. We utilize Bayesian optimization to optimize deposition power and pressure using a custom-built objective function incorporating observed stress and resistance data. Additionally, we integrate prior knowledge of stress variation with pressure into the objective function to prioritize films least affected by stochastic variations. Our findings demonstrate that Bayesian optimization effectively explores the design space and identifies optimal parameter combinations meeting desired stress and resistance specifications.
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- Europe > United Kingdom > England > Cambridgeshire > Cambridge (0.04)
- Energy (1.00)
- Government > Regional Government > North America Government > United States Government (0.46)
Real-time Autonomous Control of a Continuous Macroscopic Process as Demonstrated by Plastic Forming
Muroga, Shun, Honda, Takashi, Miki, Yasuaki, Nakajima, Hideaki, Futaba, Don N., Hata, Kenji
To meet the demands for more adaptable and expedient approaches to augment both research and manufacturing, we report an autonomous system using real-time in-situ characterization and an autonomous, decision-making processer based on an active learning algorithm. This system was applied to a plastic film forming system to highlight its efficiency and accuracy in determining the process conditions for specified target film dimensions, importantly, without any human intervention. Application of this system towards nine distinct film dimensions demonstrated the system ability to quickly determine the appropriate and stable process conditions (average 11 characterization-adjustment iterations, 19 minutes) and the ability to avoid traps, such as repetitive over-correction. Furthermore, comparison of the achieved film dimensions to the target values showed a high accuracy (R2 = 0.87, 0.90) for film width and thickness, respectively. In addition, the use of an active learning algorithm afforded our system to proceed optimization with zero initial training data, which was unavailable due to the complex relationships between the control factors (material supply rate, applied force, material viscosity) within the plastic forming process. As our system is intrinsically general and can be applied to any most material processes, these results have significant implications in accelerating both research and industrial processes.
Learning to Shape by Grinding: Cutting-surface-aware Model-based Reinforcement Learning
Hachimine, Takumi, Morimoto, Jun, Matsubara, Takamitsu
Object shaping by grinding is a crucial industrial process in which a rotating grinding belt removes material. Object-shape transition models are essential to achieving automation by robots; however, learning such a complex model that depends on process conditions is challenging because it requires a significant amount of data, and the irreversible nature of the removal process makes data collection expensive. This paper proposes a cutting-surface-aware Model-Based Reinforcement Learning (MBRL) method for robotic grinding. Our method employs a cutting-surface-aware model as the object's shape transition model, which in turn is composed of a geometric cutting model and a cutting-surface-deviation model, based on the assumption that the robot action can specify the cutting surface made by the tool. Furthermore, according to the grinding resistance theory, the cutting-surface-deviation model does not require raw shape information, making the model's dimensions smaller and easier to learn than a naive shape transition model directly mapping the shapes. Through evaluation and comparison by simulation and real robot experiments, we confirm that our MBRL method can achieve high data efficiency for learning object shaping by grinding and also provide generalization capability for initial and target shapes that differ from the training data.
- Asia > Japan > Honshū > Kansai > Kyoto Prefecture > Kyoto (0.04)
- North America > United States (0.04)
Smart AI makes all kinds of shapes on its own
A research team consisting of Professor Junsuk Rho and doctoral student Chihun Lee of POSTECH's departments of mechanical and chemical engineering and Professor Seungchul Lee, Juwon Na in the MS-PhD integrated program with Professor Seongjin Park in the Department of Mechanical Engineering have together developed a system that recommends process conditions for injection molding by combining artificial neural network (Artificial Neural Network) and a random search. Various shapes can be obtained in real time through using this new system. These research findings were recently published in the journal Advanced Intelligent Systems. The team trained the relationship between process conditions and final products using artificial intelligence to find the conditions that satisfy the target quality. As a result, the team confirmed that each datum had 15 shapes and five processes as input value and the final weight of the product as the output value. Based on the weight prediction model trained through transfer learning, a recommender system was developed to find the optimal process conditions by random search.
Smart AI makes all kinds of shapes on its own
Plastic is light, cheap, and can be made into any shape if heated, making it a'gift from the 20th-century god.' The key is to maintain its uniform quality but its sensitivity to process conditions makes processing autonomy difficult. It also takes a long time to change the process once it is set, and real-time optimization is deemed impossible due to the difference in actual outcomes. A research team consisting of Professor Junsuk Rho and doctoral student Chihun Lee of POSTECH's departments of mechanical and chemical engineering and Professor Seungchul Lee, Juwon Na in the MS-Ph.D. integrated program with Professor Seongjin Park in the Department of Mechanical Engineering have together developed a system that recommends process conditions for injection molding by combining artificial neural networks (Artificial Neural Network) and a random search. Various shapes can be obtained in real time through using this new system. These research findings were recently published in the journal Advanced Intelligent Systems.